MANUFACTURING
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From Manual to Measurable: Manufacturing Growth Redefined
With expertise in operations, finance, and ERP, Consoul transforms manufacturing challenges into measurable growth.
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Common Challenges in Manufacturing
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Poor factory performance and managers failing to deliver on objectives
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High levels of waste and rework affecting efficiency
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Undefined roles and missing Standard Operating Procedures
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ERP underutilization leading to manual workarounds and poor decision-making
Our Manufacturing Consulting Services
Lean Manufacturing & Operational Excellence
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Implementation of Lean Manufacturing principles and tools on the shop floor
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Kaizen, 5S, line balancing, waste elimination, and productivity enhancement
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Design of MIS dashboards and analytics for real-time operational insights
Supply Chain Optimisation
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Optimisation of inbound supply chain, including procurement, vendor management, and material flow
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Streamlining the outbound supply chain, covering domestic distribution and export shipments
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Lead-time reduction, logistic cost optimisation, and OTIF improvement
ERP & Digital Transformation
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ERP selection, vendor evaluation, and implementation support
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ERP optimisation and underutilisation assessment with corrective action plans
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Integration of Industrial Control Systems (ICS) for process automation
Process & Quality Systems
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Streamlining operations through SOP development and end-to-end process mapping
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ISO implementation and documentation support (9001, 14001, 45001, etc.)
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Plant layout design for improved workflow, safety, and capacity utilisation
Finance & MIS Excellence
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Finance function re-engineering for cost control and transparency
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Design and implementation of accounting and MIS reporting structures
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KPI dashboarding for plant, procurement, sales, and finance
Building High Performance Teams
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Organization structure design with reporting hierarchy, job descriptions, and career path
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Skill development by training on behavioral skills and managerial competencies
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Performance Management System with psychometric tests and gamification
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